As you can see, so many people wear different model helmets out there. They look very cool and you would probably like to have one of your own. Instead of going to a costume shop or waiting a very long time to order stuff, you can easily have a cool cosplay helmet by using 3D printing.
To make a 3D printed helmet, you only need to download the STL file online - scale the helmet to fit perfectly your head - add some touch - and done.
Then you can wear it to parties, photoshoots, and other occasions.
Are you ready to take the spotlight yourself? Check out the most amazing helmet list below and start on how you can have your own 3d printed helmet design!
Kylo Ren
This helmet is inspired by Star Wars. The Kylo Ren helmet from Star Wars Episode 7 has been replicated.
In Star Wars, Kylo Ren's helmet was a combat helmet worn by Kylo Ren, the master of the Knights of Ren and Supreme Leader Snoke's dark side apprentice. The visor frame was black with a silver inlay on it. It also had a vocoder, which allowed it to alter the voice. The helmet was designed to look sinister.
Stormtrooper
Maybe this is the most recognized helmet because it appears everywhere out there.
The Storm Trooper 3D printing helmet is made up of 22 components and was built with Blender software. To make it seem like the movie helmet, the components must be superglued together and painted.
You'll need to spend a lot of time completing it if you want it to seem very realistic, but the end product will surely be worth it.
Shoretrooper
If Stormtroopers are stationed above the secret military camp on Scarif in Rogue One, Shoretroopers protect the planetary facilities' beaches and bunkers.
Shoretrooper Helmet is guaranteed to excite lovers of the Star Wars saga. This gorgeous item, made of a robust fiberglass outer shell and hand-painted to perfection, is guaranteed to stand out in your Star Wars collection!
Din Djarin
Do you just want the classic helmet with no frills? With its spartan-esque visor and concavities, this model is simply Din Djarin's iconic helmet. The model was created utilizing reference pictures from The Mandalorian's first season, according to the designer.
The creator has included many alternative files for printing the helmet, allowing you to print it in as few as one piece or as many as eight. A vent, visor, and ear coverings are among the other six sections for the helmet that may be printed.
Din Djari’s helmet is one of the most popular helmets that has over 40 community prints. It may have taken 6 days and 15 hours to complete but this iconic is worth it.
Boba Fett
Boba Fett was one of several Jango Fett clones who was reared as his father's son. He was one of the most well-known bounty hunters in the galaxy, and he appeared in The Mandalorian's chapter (episode) 14. This helmet is modeled like Boba Fett's and features a design for a range finder that may be attached.
The majority of the helmet is printed in one piece, with a few attachments being printed individually. To accommodate their printer easier, you may need to split the model into five sections.
Bo Katan Kryze
Bo-Katan Kryze is a female Mandalorian warrior who first appeared in the second season of The Mandalorian. She's also appeared in Star Wars: The Clone Wars and Star Wars: Rebels. Based on Bo-helmet Katan's from the anime series, this model was created.
The model was printed with a 0.3-mm layer height, a 20% infill, and supports, according to the manufacturer. Depending on the size of your printer, you may need to slice it into parts, much like the other models. This is going to be one of the super cool helmets on your list.
Iron Man
One of the most recognizable helmets of all time is the Iron Man helmet. This model is made up of multiple parts. It looks just like the one in the movies when it's done and put together.
Wearing an Iron Man Helmet provides the user the allure of a cinematic figure that we've all seen. On the internet, you may get a variety of Iron Man 3D printable helmets. You have various options to pick along with the step-by-step instructions with anyone interested in making one.
Naturally, some effort is necessary to get there, but if you have the time and desire, this is an excellent endeavor.
Once you have an Iron Man 3D printed helmet, you'll need a 3d printed iron man suit to complete the collection.
Ultron
If you enjoy Marvel films, you have undoubtedly seen the epic Avenger: Age of Ultron. The villain, as well as the superheroes, were fantastic. Ultron was a powerful robot capable of wiping out all of humanity. It could be fun to 3d print Ultron's helmet and explore the darkest side of your imagination.
A wearable helmet can be made up of several pieces. The mouth, the upper half of the helmet, the ear area, and the main face potion may all be separated from the model. They're simple to put together.
Magneto
Magneto's X-Men helmet is pure flair and simplicity. Who wouldn't want to dress up like one of Marvel's most famous villains? This is the most approachable helmet on the list, with only minor finishing necessary to get a respectable impression.
The psychic resistance of the Magneto helmet is a selling point. He is one of the most well-known members of the X-Men franchise. You may either adore him or despise him, but you can't ignore him. He is a tremendously powerful character because of his unique helmet.
If you've watched the critically acclaimed Guardians of the Galaxy film, you'll find this helmet to be a must-have costume accessory.
This Guardian of the Galaxy hero uses this handy helmet in the Marvel movies to defend himself against abrupt pressure fluctuations in other universes. And you can make a cool cosplay helmet by following these steps below.
Master Chief
Apart from his improved physical abilities, Master Chief's Mjolnir armor is what makes him the super soldier he is, and the helmet is the most famous piece of armor. This award-winning model is a life-size reproduction of the in-game helmet, so it can be worn on your head as well. However, don't expect it to keep you safe from plasma beams.
The helmet's design also features LEDs, which shine light over the halo rings' blackness. This model is in numerous sections, as intended, and you'll need support to print it properly.
Especially, it has full size for children and adults. This one will make a cool cosplay helmet.
Master Chief Bust
What better way to remember Master Chief's enormous contributions to mankind than to display a bust of him in your room? The bust's design is based on Master Chief's appearance in Halo 2, when he had fewer wrinkles on his forehead.
Because of the overhangs on the helmet, this print is a single item that requires support.
A helmet that you can wear is one of the greatest things you can construct with a 3D printer. The best aspect is that you can print a full-sized helmet on any 3D printer, no matter what size it is.
So, how do you make a 3D Printed Helmet? If your 3D printer isn't big enough to print the helmet in one piece, you may divide it apart and assemble it afterward.
Choosing the models you want
The 3D model is the first thing you'll need if you want to 3D print a helmet. Simply browse the web; if it's a well-known helmet, someone has most likely already created a model of it and uploaded it.
You may search for "so-and-so helmet STL file" or "so-and-so helmet 3d model for 3D printing," for example. In case you didn't know, an STL file is the sort of file that many 3D printing items are stored as. If a 3D model exists, then searches like these should be able to find it. People sometimes create stuff for printing and then sell the files, so it's not entirely free, but it's better than nothing.
Splitting the helmet if necessary
You won't be able to create a full-sized helmet in one piece if you have a tiny to a medium-sized 3D printer. The maximum print height is approximately 170 millimeters (almost 7 inches). That isn't nearly enough to print the helmet in one piece.
If you have a 3D printer large enough to produce your helmet in one piece, you'll save the hassle of subsequently assembling many components. However, printing something as large as a helmet all at once might take a long time, maybe many days. If just one item goes wrong on a print this lengthy, the whole thing might be wrecked.
It can be difficult to match the pieces together just properly if it was divided along smooth lines. This can cause other components to become misaligned, and if the problem is severe enough, you may have to start over. You may correct this by either aligning everything up as precisely as possible or by using registration markings.
Bumps, pegs, or any other shaped protrusions that jut out of one side of a piece and match up with holes on the opposite piece can be used as registration markings. With them, it will be simple to put the two parts together so that they are exactly aligned. If your helmet has already been split and no registration marks have been applied, it will be difficult to add them yourself. The optimum time to add them is when the helmet is separated.
Splitting a 3D model on your own is simple. You can do it with a variety of apps. If your helmet has any protrusions, such as horns or spikes, you should slice them off and print them separately. It can lead to complications with needing support later on in the printing process, which limits your options for how to orient the item.
Scaling the helmet
If you're not sure about the scale, don't print the entire artwork right away. There is a technique to conserve filament and try things out at a low cost and in a short amount of time.
Helmets must be larger, especially if hinges or servo motors are to be installed inside. You may raise the scale by 5-10% in most cases. Some individuals scan their heads and save them as an STL file, then use the helmet to suit the virtual skull. The test will determine the correct size, ensuring that your helmet fits flawlessly.
You may use the helmet as a template for future helmets once you've scaled it down to your size. Simply open a different helmet that has to be scaled and place it next to the "perfect fitting" one. Scale up or down the other helmet to the same size as the "ideal fitting" helmet.
Print Orientation and Supports
Because most helmets will be dome-shaped, they will almost certainly require support. Because of the curvature, certain portions will have a sharp overhang no matter how you arrange it. If you're printing your helmet in one piece, it's best to print it right side up so that any support material only comes into touch with the interior of the helmet. This will make finishing the surface much easier.
You have a little more flexibility with how you position each component if you print your helmet in pieces. You should print them with any flat surfaces towards the print bed, such as the lines that you split the helmet along. This will ensure that at least that section is completed correctly.
Any irregular shapes you cut off to print individually should be printed with the flat portion of the sliced section facing down on the print bed. Unless that would necessitate excessive supports, in which case you should position it to require the least amount of support feasible. Making one side flat versus making the object simpler to clean up afterward is sometimes a trade-off.
Assembling the parts (if you split the helmet)
After you've printed your pieces, it's time to put the helmet together. If your components contain registration marks, you can begin assembly once you have two pieces available. It may take some sanding to get the pegs to properly insert into the matching holes, but if you do that, everything should fit together nicely.
If your components don't have any registration marks to assist you line them up, wait until all of the pieces have been printed before assembling them. The reason for this is that even the tiniest misalignment may throw the entire helmet out of balance.
Sanding
To get rid of the layer lines and prepare your helmet for painting, smooth down the surface as much as possible. This can be accomplished by sanding the surface or applying priming paint that is intended to fill gaps.
Be cautious not to sand too much since, unless you printed it solid, most 3D printers don't have particularly thick surface walls. If the thickness of your wall is only a millimeter or two, be extremely careful to only sand away enough material to make it smooth. If you go any farther, you'll reach the infill material, which will destroy your print.
Painting
You may begin the painting process after your helmet is as smooth as you want it. You may add paint after the primer for a clean finish on your helmet.. After the primer, you can use a stone texture spray paint and let it dry before painting it.
Finishing
After you've finished painting your helmet, you may apply the final touches. A visor, a fabric screen on the interior, straps, or cushioning are examples of this. Padding the inside of your helmet to make it more secure and prevent it from bouncing around on your head.
We hope this information proves useful in your efforts to make a 3D printed helmet on your own. Going from nothing to a finished product might be a lengthy and laborious process, but it is well worth it. Wish you the best of success with your endeavors.